By Bikash Chatterjee
Bikash Chatterjee emphasizes the criticality of utilising the rules of Lean and 6 Sigma in the paradigm of the drug improvement approach. His consultant to operational excellence within the pharmaceutical and biotech industries is a concentrated precis of the appliance of Lean Six Sigma idea to the regulated lifestyles sciences. From molecule discovery to the applying of PAT employing Lean Six Sigma within the Pharmaceutical will spotlight the significance of framing those tasks in the key deliverables of drug improvement production and caliber. not easy traditional knowledge the writer bargains a top quality and potency point of view as a starting place for the rules of caliber by means of layout, PAT and the recent philosophies underlying technique Validation. each one bankruptcy contains dialogue round the concerns for using Lean production and 6 Sigma rules and their instruments, culminating in a case learn to demonstrate the appliance. The ebook is prepared to mirror the main paintings facilities occupied with the drug improvement lifecycle. each one bankruptcy is stand-alone yet jointly they illustrate the mandatory synergy among Lean, Six Sigma and compliance sensibilities required to achieve success within the pharmaceutical undefined. those layout, production and administration options aren't with no their demanding situations. Bikash Chatterjee's publication deals the roadmap for an that's suffering to reinvent lots of its improvement and enterprise procedures.
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Additional info for Applying lean six sigma in the pharmaceutical industry
Most quality professionals routinely use Acceptable Quality Levels (AQL) of establishing sampling and inspection plans, but cannot discuss the appropriateness of applying AQL to continuous rather than discrete variables. Similarly, introducing the concept of Lot Tolerance Percent Defective (LTPD) which focuses on consumer risk and is an alternative to AQL criteria, which focuses on producer risk, is often met with confusion and resistance. Largely the concept of risk has been associated with the quality disposition element of compliance and has not been broadly used as a tool for compartmentalizing and quantifying risk.
Recurring non-conformities with recurring corrective actions are a common observation during many FDA surveillance audits. A common rule of thumb for measuring the effectiveness of the root cause investigation is to intentionally create the non-conformity based upon the mechanistic understanding derived from the root cause investigation. Preventive action Preventive action is the final step in the CAPA exercise. Based upon the results of the corrective action, a preventive action plan should be designed to prevent the non-conformity from occurring.
With these best practices in place, the FDA issued a series of new guidance documents which were intended to integrate this new thinking. The first landmark guidance was issued in September 2003 by the agency and was entitled Pharmaceutical cGMPs for the 21st Century—A Risk-Based Approach. This guidance laid out the vision for the agency and attempted to describe the benefit to industry in terms of reduced regulatory burden and potentially faster time to market. This was quickly followed between September 2003 and March 2005 by a series of additional guidance documents: • Guidance for Industry—Quality Systems Approach to Pharmaceutical Current Good Manufacturing Practice Regulations.